Knee prostheses
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Advanced metal-ceramic joining techniques to optimise low-friction

knee prostheses
Contract number
BRE3-C915 Proposal number
BE94-7119
Start date
01-Nov-94 Duration
3 years
RTD programme
Brite-EuRam
Coordinator
Professor G Sala

Organisation
Sintea Compositi Srl
Street
Via Aquileia 33/H
City
Baranzate di Bollata (MI)
Country
Italy Postcode
I-20021
Telephone
39 02 38200497 Fax
39 02 3566930
Email
sintea.compositi@galactica.it
Web_address
http:/www.galactica.it/aziende/sinteacompositi
Partner
Lima Lto SpA, I
Partner
Morgan Matroc Ltd, UK
Partner
RWTH Aachen University, DE
Partner
Catholic University of Sacro Cuore, I
Partner
Metsearch bv, NL
Partner
Lasindustria sa, P
Summary
The use of ultra high molecular weight polyethylene (UHMWPE) has

given rise to UHMWPE wear, causing polymeric debris release into

surrounding tissues. Due to the unsatisfactory performances of

UHMWPE the possible use of ceramics has been evaluated. Ceramics

are brittle materials, and the tests on femoral knee prostheses

components made totally of ceramics have shown its unreliability,

owing to mechanical problems. For this reason, the main objective of

the proposed research activity consists in the design, assessment and

production of an innovative composite knee prosthesis femoral

component whose sliding surface is made with ceramics and the

structural part is made with titanium alloys. The activity covers clinical

requirement emission; ceramic powders formulation; vacuum brazing

development; in vitro biocompatibility testing; prostheses prototypes

definite design, production, assembling and mechanical testing; in vivo

clinical testing.
Achievements
These include: 1) assessment of clinical, functional, mechanical

requirements for the prostheses 2) completion of feasibility study and

preliminary design regarding the composite knee prosthesis femoral

component 3) development of ceramic materials which are good

candidates for the realisation of the prosthesis sliding surfaces 4) development of suitable techniques for the joining between ceramic and titanium parts.

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